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heavy sections

As part of Emirates Steel's Phase 2B Expansion Program, the Company launched in November 2009 the construction of a 1 million MTPA Heavy Sections Rolling Mill (RM4). Our highly sophisticated sections rolling mill, due to start production in Q1 2012, will provide a broad structural steel product range, including beams, columns, channels, equal angles, unequal angles, and sheet piling.

Emirates Steel's significant investment in the structural steel manufacturing technology will place our heavy sections mill amongst the most advanced in the world. Where the application needs it, we will be able to produce structural sections to the most demanding specifications, well beyond the minimum requirements set by UAE, regional and international standards for dimensional tolerance and material performance.

Relying on our acquired in-depth knowledge of material behavior and flexibility, our manufacturing control will enable us to produce bespoke sections where the dimensions and properties of a section will be tailored to the particular needs of our customers. Our thorough understanding of the regional markets, our flexibility and dedicated sales teams, make us a reliable ally for the supply of complete and customized structural steel packages.

As part of our commitment to quality, environment, health & safety and customer requirements, Emirates Steel is planning to upgrade the scope of the Integrated Management System to include the Heavy Section Mill. The system will be certified by accreditation bodies, such as the American Bureau of Shipping (ABS), Lloyds Register, DNV, TUV and other standards.

We produce Structural Heavy Sections with lengths from 6 to 24m.

Stage 1 - Finished Products
Hot Rolled Sections
BS Standard
ASTM Standard
UB 254-146
W 10 x 5-3/4
UB 305-165
W 12 x 6-1/2
UB 356-171
W 14 x 6-3/4
UB 406-140
W 16 x 5-1/2
UB 406-178
W 16 x 7
UB 457-152
W 18 x 6
UB 457-191
W 18 x 7-1/2
UB 533-210
W 21 x 8-1/4
UB 610-229
W 24 x 9
UB 610-305
No Equivalent
UB 686-254
W 27 x 10
UB 762-267
W 30 x 10-1/2
UB 838-292
W 33 x 11-1/2
UB 914-305
W 36 x 12
UB 914-419
W 36 x 16-1/2
UC 203-203
W 8 x 8
UC 254-254
W 10 x 10
UC 305-305
W 12 x 12
UC 356-368
W 14 x 14-1/2
UC 356-406
W 14 x 16
European Standard
HE 200
HE 240
HE 300
HE 400
HE 450
HE 500
HE 600
Full range of section family weights including HEAA, HEA, HEB, HEM
Lengths from 6.0m to 24.0m
Stage 2 - Finished Products
Range expansion to include additional hot rolled Sections, Channels, Equal Angles and Unequal Angles
Stage 1 - Finished Products
Foundations - Hot Rolled Piling
Z - Sheet Pile
U - Sheet Pile
630mm wide range under development
700mm wide range under development
Bearing Piles
 
BS Standard
ASTM Standard
203 x 203
8 x 8
254 x 254
10 x 10
305 x 305
12 x 12
356 x 368
14 x 14-1/2
Lengths up to 24.0m (longer lengths are subject to confirmation)
through advanced technology, Emirates Steel's jumbo sections will be cast from ultra clean steels and precision will be rolled in our powerful and technically-advanced beam mill. Manufacturing consistency and dimensional accuracy will be assured by sophisticated process control equipment at every stage of production, together with the use of automatic gauge control in the mill.

TOTAL QUALITY

The processing team will be able to handle the full range of jumbo section sizes. Quality manufacturing performance will be matched by delivery precision, working with customers to smooth the flow of materials through the supply chain and to manage each stage of our customers' logistics, ensuring that the right components are delivered on time and in full. The more that can be done at the mill where the sections will be rolled, the less time our customers will need to spend transforming them into usable components.
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